Drag Illustrated Issue 134, July 2018 | Page 70

DI TECH Piston domes on nitrous engines will be thicker than their NA counterparts do to the increased heat of nitrous. Handling the Heat Besides providing a compression seal, the top rings also play a critical role in transferring heat from the body of the piston to the cylinder wall, and with the added energy in a nitrous applica- tion, this becomes even more important. Both ring material and the ring gap need to be specified with s pray in mind. “We have various ring materials that are popu- lar,” DiBlasi says. “If we are using a 1/16 ring, we configured for the specific application. The proper have our hardened nitrous series of rings that pin thickness and length are designed to handle are available for any shelf or custom piston. We the demands of the engine while making sure the pin bosses have enough pin engagement material.” suggest a hardened nitrous series ring, carbon The location of the top ring becomes a compro- steel nitride ring, or a stainless steel ring for best longevity.” mise; while modern factory engine designs tend Another recent trend in piston to place the primary compression ring design has been to move the oil ring as close to the crown as possible to re- down to the point where the groove duce crevice volume in order to help actually intersects the pin bore. This emissions, this is less than ideal in allows for shorter overall piston a nitrous engine. “The further the height, more room to put the ring top ring is moved down, the more it package farther down from the crown, is protected,” DiBlasi explains. But or a combination of the two. But is because a proper ring seal depends it a good idea for a piston designed on the gas pressure applied to it, he for nitrous duty? DiBlasi says yes; adds, “Moving it too far down will “We have great success using oil rail cause a reduction of power and seal- supports to allow the pin to go into ing ability.” the oil ring. Providing the ring lands, One added design feature com- crown thickness, and ring material is mon in high-performance naturally designed for the application, there aspirated pistons is also useful for should be no difference to the perfor- nitrous pistons. “In racing applica- mance if using a rail support or not.” tions, gas ports can do wonders for Additional Support sealing. It’s not much different from The additional heat and higher cyl- boosted or high performance N/A. inder pressure generated by nitrous The only thing to watch out for is the applications also drive the shape of Nitrous oxide has a premature wearing of rings due to reputation for eating the piston in other ways, with DiBlasi the increased pressure that the face pistons, but with the of the ring sees. Modern rings last noting, “Crown thickness, pin length, right tune and the a very long time, so it’s less of a fac- and pin thickness are all critical to right parts, engines tor with stainless and carbon steel nitrous engines.” The design of the can live long, healthy lives on the bottle. nitride rings.” crown must take into account how 70 | D r a g I l l u s t r a t e d | DragIllustrated.com Short piston heights combined with a lowered ring package can move the oil ring groove into the pin bore area, but with a proper support ring, this isn’t a serious drawback. ing of the piston top, which eliminates a potential source of detonation, regardless of what kind of engine it’s being used in. While nitrous has the reputation of being hun- gry for pistons, we’ve learned that by specifying the right parts that are designed for the unique thermal and physical stresses spray imposes, it’s not impossible to put together a durable, pow- erful, nitrous combination. Just like any other power adder (or even a high-strung naturally aspirated engine), the secret lies in knowing the limits of the components you’re using, and upgrading where necessary to handle the extra stress. - PAUL HUIZENGA The right high-tech coating can help reject heat from the piston crown and improve both performance and longevity. Today’s coating processes like Wiseco’s ArmorPlating and ArmorX are engineered specifically for extreme environments. Issue 134 Another characteristic of a nitrous piston design is a thicker-than usual crown to act as a heat sink, as well as special attention to the material thickness around areas like valve relief pockets. Any thin or sharp areas are potential hot spots that can become sources of detonation. heat will transfer, especially in regions like the valve pockets where hard edges and thin spots can create potential detonation sources. Overall, the tradeoff between low piston weight and having a sufficient ‘heat sink’ favors the latter factor in a nitrous application. “Additionally, we want to make sure that the pin is supported as much as possible by widening the pin boss towers,” DiBlasi adds. “This creates the least amount of unsupported area from the pin towers to the rod, limiting flexing.” Obviously, keeping the piston as cylindrical as possible helps the ring seal, as well as reducing friction and wear and promoting heat transfer from the piston to the cylinder wall. A Choice of Coatings Wiseco’s proprietary ArmorPlating process, which protects the crown, ring grooves, and pin bores, actually becomes harder when exposed to heat. It’s a metal-based auto catalytic plating that has the precision to accurately cover features as small as gas ports without impeding their func- tion, and it will actually help prevent carbon foul-